Turnkey Systems
Turnkey System Solutions
Turnkey systems are complete packaged units covering basic engineering, layout design, equipment supply, interconnecting piping, instrumentation, control systems, and skid structures. Our involvement extends to supervision of erection and commissioning.
Hydrochloric Acid (HCl) Synthesis Unit
Compact and efficient HCl synthesis units with advanced burner technology for safe and reliable operation.
Key Features
- Compact and top-fired units with or without steam generation
- Burner assembly, combustion chamber, absorber, and tail gas tower
- Accessories: moisture separators, flame arrestors, seal pots, bursting discs
- Graphite burner with extended life expectancy
- Complete combustion ensuring free chlorine content < 2-3 ppm
- Online burner cleaning capability
- Low-cost graphite burner cap replacement
- Auto/semi-auto/manual control modes available
- Skid-mounted option with EU 2014/68/EU & ATEX compliance
Applications
Required in manufacturing of caustic soda, chlorine dioxide, and industries using HCl gas directly for downstream processes.
Dry HCl Gas Generation Unit
High-purity dry HCl gas production through advanced distillation technology.
Key Features
- Produces Dry HCl gas with purity > 99%
- Two distillation routes available:
- Route 1: Simple distillation (20-22% HCl azeotrope bottom product)
- Route 2: Azeotropic distillation (1% HCl solution with CaCl₂ recirculation)
- Complete system: distillation column, reboilers, condensers, coolers
- Graphite pump and knock-out drum included
- Suitable instrumentation for smooth operation
- Available in skid-mounted configuration
Applications
Required in manufacture of drugs, intermediates, and specialty chemicals.
Absorber/Absorption System
Advanced absorption systems for HCl, HF, and HBr with complete gas capture capability.
Key Features
- Isothermal falling film or adiabatic absorber types
- Polyblock and shell-and-tube equipment options
- Handles very dilute gases efficiently
- Complete absorption with ppm-level unabsorbed gases
- Packed bed towers with ceramic or graphite packing
- Suitable for continuous and batch operation
- Ensures safe and compliant emissions
Applications
Chloro-organic industries, agrochemicals, bulk drugs, refrigerant gases, and concentration of dilute H₂SO₄ (spent acid) in chemical process industries.
Get in Touch
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+91-33-4002960
31 Chowringhee Road, Kolkata 700016
